Prefab Tech

Revolutionizing construction with sustainable practices to build faster

Overview

Prefab gains ground as a sustainable construction technique

Prefabricated construction (prefab) is the manufacture and assembly of building components in an off-site factory which is then transported to construction sites as complete structures or sub-assemblies. This technique is traditionally known for low-cost, low-quality buildings; however, thanks to digital designing tools, advancements in 3D printing, and robotics, it is now becoming a mainstream sustainable construction solution, delivering fast, high-quality results. 

A growing number of startups are coming up with prefab techniques to build all types of structures, including single-family and multi-family residential units as well as commercial buildings. By utilizing fewer resources, generating less waste, and incorporating energy-efficient features into buildings, the aim is to achieve sustainable long-term savings and reduce the environmental impact of construction. 

Industry Updates

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Market Sizing

The US Prefab Tech market could reach USD 40.0 billion–58.8 billion by 2028

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Market Mapping


Residential buildings dominate 

While a few startups operate in multiple segments, a majority specialize in just one. The single-family residential units segment has the highest number of startups, as demand has increased due to remote work becoming the norm. This also stems from the growing need for privacy and the preference for living in suburban or rural areas. 

Incumbent traditional modular housing developers only operate in residential and commercial buildings segments and are yet to move into emerging areas such as 3D printing and sustainable mobile houses. 

While most startups are at the go-to-market and expansion stages,  sustainable mobile houses and fully 3D printed buildings are at the minimum viable product stage as they are still emerging technologies.

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The Disruptors


Speed to market is crucial for leading disruptors

3D-printed house developers ICON, Mighty Buildings, and commercial buildings and structures developers Prescient and Nexii dominate the industry in terms of funding, potentially owing to the relatively high level of capital investments required. Startups in this space distinguish themselves through proprietary construction methods that aim to cut down on build times and labor costs. For example, Mighty Buildings claims it is capable of developing a 350-square-foot home within 24 hours, whereas others typically take a few weeks or months. 

While most companies offer standard floor plans with varying degrees of customization, some startups, such as Dvele, S2A Modular, and EcoCraft Homes, offer fully customized prefab houses. In terms of sustainability, most disruptors offer in-built energy generation facilities, while companies like Connect Homes incorporate third-party solutions at the customer’s discretion.

Funding History

Competitive Analysis


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Incumbents


Traditional house developers move into prefab through acquisitions and in-house innovation

Most incumbents started out as providers of manufactured houses (movable houses, trailer homes, etc.) built on chassis and have been in business for more than 50 years on average. These companies moved into the prefab industry through a mix of acquisition and in-house development to pursue increasing demand for sustainable construction. A majority of these incumbents conform to most of the green/sustainability certifications. 

Out of the incumbents, only TriWest Capital Partners has developed proprietary technology, whereas most disruptors have developed their own technology, covering various aspects such as designing, building systems, material, etc.

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Notable Investors


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Overview

Prefab gains ground as a sustainable construction technique

Prefabricated construction (also known as prefab construction) is the process of manufacturing and assembling building components in an off-site factory and transporting them to the construction site as complete structures or sub-assemblies.  
Prefab construction dates back to the late European colonial period when it was used as a low-cost solution to construct buildings in a shorter time frame by compromising on quality. But in recent years, it has gained prominence as a sustainable solution for construction aimed at reducing the environmental impact from construction at a lower cost while achieving quality standards. 
The recent popularity of prefab construction is enabled by the advancements in both designing and manufacturing technologies now used in construction, which made high-quality prefab buildings a reality.
  • Designing: Use of digital designing tools such as building information modeling (BIM), a tool that enables the creation of a digital representation of a building across its lifecycle; and digital twin, a tool that digitally replicates real-world objects. 
  • Manufacturing: Availability of low-cost yet lightweight and durable material that can easily be transported after assembling, and development in technologies such as 3D printing, lean construction, and the use of robotics in manufacturing.
Broadly, prefab construction can be done in three ways:
1. Modular construction: Sections of the building are built as 3D components/structures off-site and transported to the site for assembling. Also known as sectional prefabrication, prefabricated prefinished volumetric construction (PPVC), and unitized systems. The terms “prefabricated construction” and “modular construction” are often used interchangeably.
2. Panelized construction: Components are built as 2D panels which are delivered to the site for assembly. Also known as kit homes, pre-cut homes, and flat-pack homes. 
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